ProfileXpress offers a knife production and sharpening service with skilled technicians that have hands on experience in the operations of moulders and grinders. With this combination, you can be sure that every profile, standard or custom, will perform its very best on your equipment. All our knives are ground on Weinig R-960 Grinders, ensuring accuracy and consistency. We use the highest quality high speed steel and carbide available.

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Simply follow these steps:

- Send, scan or fax us a sample and/or drawing stating the actual dimensions.
- A dimensioned CAD drawing will be sent to you for your approval.
- Upon approval, we will produce the templates and/or knives.
- Your profile templates and/or knives will be shipped to you by next day delivery or other method of your choice.
- When your knives need re-sharpening, you’ll get the same thorough and timely service.

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How to price knives

- Calculate the length of steel. For a top or bottom knife, take the width of the moulding, add 1″ for axial constant over length and multiply by the number of knives. For a side knife, take the thickness of the moulding, then follow the same procedure.
- Multiply the total length of steel by the appropriate price per inch. This is determined by the maximum depth of cut required to make the moulding.
- Add the set up and template costs.

- Calculate the the length of steel. For a top or bottom knife, take the width of the moulding, add 1″ for knife over length and multiply by the number of knives. For a side knife, take the thickness of the moulding, then follow the same procedure.
- Multiply the total length of steel by the appropriate price per inch. This is determined by the maximum depth of cut required to make the moulding.
- Add the set up and template cost.

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Price List

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Profile knives

Mat | Price/in | Set Up | Template | Max Depth |
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M3 x 5/16″ x 1 1/2″ | $ 15.55 | $ 30.00 | $ 40.00 | 1/8″ |

M3 x 5/16″ x 1 3/4″ | $ 17.32 | $ 30.00 | $ 40.00 | 3/8″ |

M3 x 5/16″ x 2″ | $ 18.91 | $ 30.00 | $ 40.00 | 5/8″ |

M3 x 5/16″ x 2 1/4″ | $ 20.29 | $ 30.00 | $ 40.00 | 7/8″ |

M3 x 5/16″ x 2 1/2″ | $ 22.59 | $ 30.00 | $ 40.00 | 1 1/8″ |

M3 x 5/16″ x 2 3/4″ | $ 24.55 | $ 30.00 | $ 40.00 | 1 3/8″ |

M3 x 5/16″ x 3″ | $ 25.46 | $ 30.00 | $ 40.00 | 1 5/8″ |

Carbide 1 1/2″ | $ 68.77 | $ 30.00 | $ 40.00 | 1/16″ |

Carbide 2″ | $ 71.76 | $ 30.00 | $ 40.00 | 7/16″ |

Carbide 2 3/8″ | $ 74.80 | $ 30.00 | $ 40.00 | 13/16″ |

Carbide 2 3/4″ | $ 96.52 | $ 30.00 | $ 40.00 | 1″ |

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Straight knives

Mat | Price/in | Set Up |
---|---|---|

M3 x 1/4″ x 1 1/2″ | $ 11.79 | $ 30.00 |

Filler Blanks | Price/in | Set Up |
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M2 x 1/4″ x 1 1/4″ | $ 7.44 | $ 5.00 |

Reprofile | Price/in | Set Up |
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Straight | $2.50 | $5.00 |

Profile | $5.00 | $5.00 |